Dexion Pallet Racking

 Dexion Pallet Racking: A Comprehensive Guide for Businesses
 Introduction
Dexion pallet racking is a renowned and highly regarded system in the world of storage solutions. As a supplier with years of experience in the industry, we have seen firsthand the benefits and versatility that Dexion pallet racking offers to businesses across various sectors. Whether you are in manufacturing, distribution, retail, or any other industry that deals with inventory storage, Dexion pallet racking can be a game-changer for your operations.
 What is Dexion Pallet Racking?
Dexion pallet racking is a type of industrial shelving system designed specifically to store pallets of goods. It consists of upright frames, beams, and decking. The uprights are sturdy columns that provide the vertical support structure. The beams are inserted into the uprights at different heights to create storage levels, and the decking is placed on top of the beams to support the pallets. This system allows for efficient use of vertical space, enabling you to store a large quantity of pallets in a relatively small footprint.
 Key Components
- Uprights: Typically made from high-strength steel, Dexion uprights are available in various heights and load capacities. They are engineered to withstand heavy loads and provide stability to the entire racking system.
- Beams: These are the horizontal members that span between the uprights. They come in different lengths and capacities to accommodate different pallet sizes and weights.
- Decking: Options include wire decking, solid decking, or grating decking, depending on the nature of the goods being stored. Wire decking allows for air circulation, while solid decking provides a more stable surface for heavier loads.
 Advantages of Dexion Pallet Racking
 Space Efficiency
One of the most significant advantages of Dexion pallet racking is its ability to maximize space utilization. By using vertical storage, you can store more pallets in the same area compared to traditional floor storage. This is especially crucial for businesses with limited warehouse space. For example, a 10-meter-high Dexion racking system can store multiple levels of pallets, increasing storage capacity significantly.
 Load Capacity
Dexion pallet racking is built to handle heavy loads. The robust construction of the uprights and beams ensures that it can support substantial weights, ranging from a few hundred kilograms to several tons per bay. This makes it suitable for storing a wide variety of products, from small boxes to large industrial components.
 Flexibility
The modular design of Dexion pallet racking allows for easy customization. You can adjust the height of the beams to accommodate different pallet sizes or change the layout of the racking system as your business needs evolve. This flexibility makes it adaptable to changing inventory requirements.
 Safety
Safety is a top priority in any storage system. Dexion pallet racking is designed with safety features in mind. The interlocking design of the uprights and beams provides stability, reducing the risk of collapse. Additionally, safety guards and edge protection can be added to further enhance safety in the workplace.
 Types of Dexion Pallet Racking
 Selective Pallet Racking
This is the most common type of Dexion pallet racking. It allows for easy access to individual pallets. Forklifts can drive into the racking aisles to pick and place pallets on the desired beams. It is ideal for businesses that need to access a variety of products frequently.
 Drive-In/Drive-Thru Pallet Racking
Drive-in/drive-thru racking is designed for high-density storage. Multiple pallets can be stored in a single bay, and forklifts can drive through the racking. This type of racking is suitable for businesses with high-volume, fast-moving inventory. However, it requires careful inventory management to ensure proper rotation.
 Pallet Flow Racking
Pallet flow racking uses gravity to move pallets along a sloped track. As one pallet is removed from the front of the rack, the pallet behind it moves forward. This system is excellent for FIFO (first in, first out) inventory management and is commonly used in industries like food and beverage.
 Push-Back Pallet Racking
Similar to pallet flow racking, push-back racking uses a mechanism to move pallets along a track. It provides a higher storage density compared to selective racking while still allowing for easy access to the pallets at the front of the rack.
 Installation and Setup
 Site Preparation
Before installing Dexion pallet racking, proper site preparation is essential. The floor needs to be level and able to support the weight of the racking system. Any obstacles or uneven areas should be addressed to ensure stability.
 Upright Installation
The uprights are the foundation of the racking system. They are typically installed first, using bolts or welding (depending on the type of upright). Care must be taken to ensure that the uprights are plumb and securely fastened.
 Beam Installation
Once the uprights are in place, the beams are inserted into the uprights at the desired heights. The beams should be properly seated and locked to prevent movement.
 Decking Installation
The decking is then placed on top of the beams. It is important to ensure that the decking is level and securely attached to the beams.
 Safety Checks
After installation, a comprehensive safety check should be conducted. This includes checking for any loose bolts, misaligned components, and ensuring that all safety features are in place.
 Maintenance and Inspection
 Regular Inspections
Regular inspections are crucial to ensure the continued safety and performance of Dexion pallet racking. Inspections should be carried out at least once a year, or more frequently if the racking is in a high-traffic area or exposed to harsh conditions.
 Check for Damage
Inspect the uprights, beams, and decking for any signs of damage, such as dents, cracks, or corrosion. Any damaged components should be repaired or replaced immediately.
 Lubrication
Lubricate the moving parts of the racking system, such as the bolts and connectors, to ensure smooth operation.
 Load Testing
Periodically conduct load testing to verify that the racking system can still support the rated loads. This helps to identify any potential weak points in the system.
 FAQs
 How much weight can Dexion pallet racking hold?
The weight capacity of Dexion pallet racking varies depending on the type and model. Selective racking can typically support loads ranging from 500 kg to several tons per bay. Drive-in/drive-thru racking has different capacities based on its design.
 Can I customize Dexion pallet racking?
Yes, Dexion pallet racking is highly customizable. You can adjust the height of the beams, change the layout, and choose different types of decking to meet your specific needs.
 How long does Dexion pallet racking last?
With proper maintenance, Dexion pallet racking can last for many years. Regular inspections and timely repairs can extend its lifespan.
 Is Dexion pallet racking suitable for cold storage?
Yes, Dexion offers specialized pallet racking systems designed for cold storage applications. These systems are made from materials that can withstand the low temperatures and humidity levels.
 How do I choose the right type of Dexion pallet racking for my business?
Consider factors such as your inventory turnover, pallet size, load capacity requirements, and available space. Consult with our experts, and we can help you select the most suitable racking solution for your business.
 Case Studies
 Case Study 1: A Manufacturing Company
A medium-sized manufacturing company was struggling with limited warehouse space and inefficient inventory management. They installed Dexion selective pallet racking, which allowed them to double their storage capacity. The easy access to pallets improved their picking and packing operations, leading to increased productivity and reduced labor costs.
 Case Study 2: A Distribution Center
A distribution center implemented Dexion drive-in racking to optimize their high-volume storage. By using this system, they were able to store more inventory in the same space and improve their order fulfillment speed.
 Conclusion
Dexion pallet racking is a reliable and versatile storage solution that can greatly benefit businesses. Its space efficiency, load capacity, flexibility, and safety features make it a popular choice among industries. Whether you are looking to expand your storage capacity, improve inventory management, or enhance workplace safety, Dexion pallet racking can be the right choice for you. If you have any questions or would like to learn more about our Dexion pallet racking products and services, please feel free to contact us. We are here to assist you in finding the best solution for your business needs.