Radio shuttle racking Solution
1. Increased volume ratio;
2. Higher warehouse-in/out efficiency than manual forklift;
3. Manual remote control, realizing semi-automatic warehouse in/out;
4. Out-of-stock mode: First in first out/first in last out;
Pallet size: L1200XW1000XH1150; weight: 1000kg/pallet
Cargo space: 36 rows x 19 columns x 6 levels
Total storage: 4104 pallets
Floor area of rack: 47m long X23m wide x 9m high
Workshop floor area: 60m long x 26m x 11m high
Stacker Crane + Pallet Runner System
Pallet size: L1200XW1200XH1000; weight: 1000kg/pallet
Cargo space: 22 rows x 31 columns x 9 levels
Total storage: 6138 pallets
Floor area of rack: 43.5m long X 30m wide x 13m high
Workshop floor area: 58.5m long x 38m wide x 14m high.
Multi shuttle System Solution
Box size: L600XW400XH280; weight: 35kg/box
Cargo space: 29 rows x 19 columns x 15 levels
Total Storage: 16530 boxes
Floor area of rack: 30m long X14m wide x 10m high
Workshop floor area: 40m long x 26m wide x 12m high.
Four-way Shuttle system solution
——Line side library of smart factory workshop.
——Frozen/fresh food warehouse
——Logistics transition center.
——Unmanned dark warehouse.
Staker Crane System
Pallet size: L1200XW1200XH1200;
Weight: 1000kg/pallet
Cargo space: 27 rows x 20 columns x 12 levels
Total storage: 6480 pallets
Floor area of rack: 43m long X 45m wide x 19m high
Workshop floor area: 65m long x 55m wide x 20m high
Primary-secondary Shuttle carrier solution
Pallet size: L1200XW1200XH1000; weight: 1000kg/pallet
Cargo space: 22 rows x 31 columns x 9 levels
Total storage: 6138 pallets
Floor area of rack: 43.5m long X 30m wide x 13m high
Workshop floor area: 58.5m long x 38m wide x 14m high.
Title goes here.
The Warehouse Control System (WCS) serves as a bridge between the Warehouse Management System (WMS) and a broad range of material handling equipment such as conveyor systems, automated storage and retrieval systems, carousels, sorters, palletizers and so on.
Acting as a “hub”, the WCS is responsible for keeping everything running smoothly and maximizing the efficiency of material
handling systems and subsystems.
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In Southeast Asia’s rapidly evolving logistics landscape, where e-commerce growth, manufacturing expansion, and urban space constraints collide, automated warehouse racking systems with stacker cranes have emerged as a cornerstone of efficiency. These systems combine high-density storage with precision automation, enabling businesses to maximize space utilization, accelerate order fulfillment, and reduce operational costs. This blog explores the technical specifications of leading stacker crane systems, analyzes Southeast Asia’s market trends, and provides actionable insights for businesses navigating this transformative technology. 1. Stacker Crane Systems: Technology and Product Parameters Stacker cranes are automated vertical lift machines that store and retrieve pallets or bins within racking systems. They are categorized into single-mast (for lighter loads) and double-mast (for heavy-duty applications) configurations. A. Key Technical Specifications Parameter Single-Mast Stacker Crane Double-Mast Stacker Crane Load Capacity 500–1,500 kg 1,500–5,000 kg Lifting Height 6–25 meters 12–45 meters Lifting Speed 0.5–1.2 m/s 0.3–0.8 m/s Horizontal Speed 1.5–4.0 m/s 1.0–2.5 m/s Positioning Accuracy ±2 mm ±3 mm Power Supply 400V/3-phase AC or lithium-ion battery 400V/3-phase AC Control System PLC with IoT integration Advanced WMS/WCS synchronization Safety Features Laser obstacle detection, emergency stop, overload sensors Energy Efficiency: Regenerative braking recovers 15–20% of energy during descent. LED lighting and sleep modes reduce idle power consumption by 30%. B. Leading Manufacturers and Models Daifuku (Japan): Model: Flexo Stacker Crane Load Capacity: 1,500 kg Unique Feature: 5G connectivity for real-time data exchange. SSI SCHAEFER (Germany): Model: Power & Free Stacker Load Capacity: 3,000 kg Unique Feature: Hybrid manual-auto mode for flexibility. Honeywell (USA): Model: Momentum Dynamic ASRS Load Capacity: 2,500 kg Unique Feature: AI-driven predictive maintenance. KION Group (Germany): Model: Dematic Multishuttle Load Capacity: 1,000 kg Unique Feature: Multi-deep storage for ultra-high density. 2. Southeast Asia Market Analysis: Growth Drivers and Trends The automated warehouse racking market in Southeast Asia is projected to grow at a CAGR of 12.8% (2023–2030), reaching **$1.6 billion by 2030** (Frost & Sullivan, 2023). A. Country-Specific Insights Singapore: Market Share: 35% (hub for high-value logistics). Key Projects: SATS Coolport: Double-mast stackers for pharmaceutical cold storage. Lazada’s Changi Mega Hub: 50+ stacker cranes handling 500,000 SKUs. Government Support: IMDA grants cover 50% of automation costs. Malaysia: Market Share: 25% (manufacturing and e-commerce). Case Study: Pos Malaysia’s KL Hub reduced order processing time by 40% using SSI SCHAEFER stackers. Regulatory Incentives: MDEC’s Industry4WRD offers tax exemptions. Thailand: Market Share: 20% (automotive and electronics). Key Drivers: Toyota’s Chachoengsao plant uses Daifuku stackers for JIT parts delivery. BOI’s 8-year tax holidays for automation investments. Indonesia: Market Share: 15% (e-commerce growth at 35% YoY). Case Study: JD.ID’s Jakarta warehouse deployed KION stacker cranes, increasing storage density by 3x. Vietnam: Market Share: 5% (fastest-growing at 18% CAGR). Key Driver: Samsung’s $2.2 billion smart factory near Hanoi. B. Industry-Specific Demand E-Commerce: Single-mast stackers for small-item fulfillment (e.g., Shopee, Lazada). Pharmaceuticals: Double-mast stackers with climate control (2–8°C) for vaccines. Automotive: Heavy-duty stackers (3,000+ kg) for EV battery storage. 3. Cost-Benefit Analysis and ROI Metric Manual Racking Stacker Crane System Labor Costs $120,000/year $40,000/year Storage Density 200 pallets/1,000 m² 800–1,200 pallets/1,000 m² Order Accuracy 90% 99.9% Energy Costs $5,000/year $12,000/year ROI Period N/A 2.5–4 years Case Study: A Ho Chi Minh City e-commerce warehouse invested 1.8millioninDaifukustackercranes,saving600,000 annually in labor and rent. ROI achieved in 3 years. 4. Challenges and Solutions A. High Initial Investment Solution: Leasing models (15,000–40,000/month) and government subsidies (e.g., Singapore’s PIC scheme). B. Maintenance Complexity Solution: IoT-enabled predictive maintenance reduces downtime by 25%. C. Infrastructure Requirements Reinforced Flooring: Requires 30 MPa concrete (+50–100/m² retrofitting). Power Stability: UPS systems mitigate voltage fluctuations in Vietnam/Indonesia. 5. Future Trends AI-Driven Optimization: Machine learning improves route planning, cutting cycle times by 20%. Green Automation: Solar-powered stackers and recyclable lithium batteries. Micro-Warehousing: Compact systems for urban last-mile hubs (e.g., Grab’s Jakarta micro-fulfillment centers). 6. Conclusion Stacker crane systems are redefining warehouse efficiency across Southeast Asia, where land scarcity, labor shortages, and explosive e-commerce growth demand innovative solutions. With ROI periods shrinking below 3.5 years and advancements in AI and energy efficiency, these systems offer a scalable path to competitiveness. From Singapore’s high-tech logistics hubs to Vietnam’s manufacturing heartlands, businesses that invest today will lead tomorrow’s supply chain revolution.
